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The process of producing building stones



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Using stone as the best and most durable building material requires special processes to become an efficient product. Pieces of stone extracted from the mines can not be used in their raw form and it is necessary to operate on them in quarries to be ready for use. Here we briefly review the "stages of stone processing".
 

Cutting stage:
 

The first step in starting the stone processing process is cutting it. The stones extracted from the mine enter the cutting stage in order to reach the desired size. There are various methods for making cuts in the stone. The most common methods are in stone cutting factories. The different types of saws used in factories are as follows


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Soft saw on:
 

The soft saw machine has high accuracy and produces less waste than other machines. These saws are very suitable for cutting limestone.
 

Hard saws on:


This machine uses steel blades to cut stone. The maximum number of blades of this machine is 150 and it is used for cutting hard stones.

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Chainsaws:


In this type of saw, cutting discs are used, with different diameters and dimensions, which will be different depending on the type of stone. The dimensions of the discs are created simultaneously and in parallel in a cutting block and a plate. They produce stones.
 

Sub and polishing stage:


After cutting the stone, we will enter the sub-polishing stage to continue the processing process. The sub-polishing of each stone varies according to its type, because each stone is soft (like marble) or hard (like granite), depending on its type. It needs its own heads and abrasives. At this stage, the defects of the stone are eliminated by rubbing the extra surfaces of the stone and filling its cavities with special materials and preparing the stone for the next stage.

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Steps to improve stone quality:

 
After sanding and polishing the stone and fixing its defects, it is time to improve the quality of the stone. At this stage, various methods are used to increase the strength and beauty of the stone.
 

Use of amplifiers:


 
Reinforcers are usually used to prevent the stone from breaking. By using reinforcing adhesives and considering the type of stone, cracks and grooves in the stone can be prevented from opening, which increases the strength of the stone.

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Painting the stone surface:

 
There are several ways to paint stones, for example using colored waxes; But these waxes are not very durable and over time we will see the color change in the stone. The use of colored putties is another method of painting the stone.
 
But the method that is used today to paint the stone is painting under pressure. In this method, the stone is pressed so that the paint enters the texture of the stone. This method gives a more natural appearance to the stone and doubles its beauty.

Use of resin:


Different types of resins are used to make the stone appear and also to process it. For this purpose, epoxies and polyesters can be used, which are different depending on the type of stone.


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These steps are among the most basic and simple steps of stone processing. Today, using special technologies, new methods are used to process stone, which in addition to increasing the durability and strength of the stone, gives it a more beautiful appearance.
 
In the following, you can see a process of stone production and processing in a short video.



 

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